Clay Tile Roof Automatic Production Line Project and Firing by Tunnel Kiln
I. Clay roof tile sample:
II.Roof tile referring mould:
III. Flow chart
Raw materials into the factory (with loading car sent to the feeder) → 15M3 feeder → Mixer → 15M3 feeder → 2-shaft mixer → Roller crusher → 2-shaft mixer →Roller crusher → Disc screen feeder →Stale bin → 5M3 feeder → Vacuum extruder → Automatic cutter → Automatic forming press → Loading car → Drying → Firing → Inspection → Packing → Storage
IV. With a capacity of 25,000pcs/day roof tile automatic production line machinery list
| SN | Equipment name | Size | Qty | Unit price (USD) | Total amount (USD) | Remark |
| 1 | Box feeder | TCIW15 | 3pcs | 35000.00/pc | 105000.00 | |
| 2 | 2-Shaft mixer | SJ240×28 | 3pcs | 25000.00/pc | 75000.00 | |
| 3 | Roller crusher | GS80×60 | 3pcs | 35000.00/pc | 105000.00 | |
| 4 | Disc screen feeder | WD1200 | 3pcs | 42500.00/pc | 127500.00 | |
| 5 | Belt conveyor | B600 | 180m | 350.00/m | 63000.00 | |
| Molding machine |
| 6 | Feeder | TCIW5 | 3pcs | 20000.00/pc | 60000.00 | |
| 7 | Vacuum extruder | TCJ350 | 3sets | 59000.00/set | 177000.00 | Two sets for extruding main tiles, and one set for extruding fitting tiles |
| 8 | Automatic cutter | WDQ-2 | 3sets | 18000.00/set | 54000.00 | |
| 9 | Automatic forming press | WYJ100-1 | 2sets | 145000.00
/set | 290000.00 | |
| 10 | Automatic loading drying car system | // | 2sets | 32000.00/set | 64000.00 | |
| 11 | Fitting tile press | WYJ-60T | 2sets | 46000.00/set | 92000.00 |
|
| Equipments for conveyoring system |
12 | Belt transport and the mechanisms of automatism rotary hand tile | WDGW | 200m | 380.00/m | 76000.00 | |
| Drying and firing equipment |
| 13 | First time dryer | 60m | 4lines | 1250.00/m | 75000.00 | // |
| 14 | Second time dryer | 60m | 1line | 2050.00/m | 123000.00 | // |
| 15 | Tunnel firing kiln | 120m | 1line | 4800.00/m | 576000.00 | // |
| 16 | Hot blast heater | | 1set | 32000.00/m | 32000.00 | // |
| 17 | Dryer car | | 270pcs | 1050.00/m | 283500.00 | // |
| 18 | Automatic cycle car line | | 3sets | 53000.00/set | 159000.00 | // |
| 19 | Firing kiln car | | 110
sets | 2000.00/set | 220000.00 | Including kiln wear |
| Other machines |
| 20 | Vacuum extruder for experiment | TCJ1320 | 1set | 25000.00/set | 25000.00 | |
| 21 | Vacuum pump | X-25 | 4sets | 2500.00/set | 10000.00 | |
| 22 | Roof tile mould | // | 2lots | 20000.00/lot | 40000.00 | |
| 23 | Fitting tile mould | | 6lots | 2000.00/lot | 12000.00 |
|
| 24 | Test drying | | 1set | 3800.00/set | 3800.00 | |
| 25 | Test oven | | 1set | 5200.00/set | 5200.00 | |
26 | Electronic scales | YP6000(6000g/1.0g) | 1set | 2000.00/set | 2000.00 | |
27 | Semi-automatic packing machine | | 2sets | 25000.00/set | 50000.00 | |
For more information,pls feel free to contact me.
