The motorcycle production line is consist of three main parts: assembly line, testing line and package line .
1. Process for assembly
1.1 For motorcycle assembly
| No. | Item |
| 01 | Frame Marking
|
| 02 | Press axle
|
| 03 | Connect cable, fix cushion and lacing wire
|
| 04 | Install rear wheel fork combination ,rear brake connection
|
| 05 | Install filter
|
| 06 | Ignition coil
|
| 07 | Install front of rear fender , voltage regulator line, starting relay, flasher
|
| 08 | Front fork suspension and front sign bracket combination ,Head lock combination ,connection board combination on instrument , flexible axle
|
| 09 | Install front fender, front fender lining, front license plate bracket
|
| 10 | Install rear of rear fender ,rear license plate bracket, rear taillight, rear label, rear reflector
|
| 11 | Install rear of rear fender, rear turn light bracket ,rear turn light
|
| 12 | Install main bracket ,rear brake arm combination |
| 13 | Install front wheel , rear wheel split pin
|
| 14 | Install light ,fairing, windshield
|
| 15 | Install Hand assembly
|
| 16 | Install left & right front fork, front turn light, side reflector
|
| 17 | Install carburetor, wiring
|
1.2For engine assembly
| No | Item |
| 01 | Engine Assembly
|
| 02 | Engine assembly frame ,rear break pull rod
|
| 03 | Tighten carburetor
|
| 04 | Install front wheel combination
|
| 05 | Install rear wheel rear fork combination
|
| 06 | Adjust chain, tighten rear wheel
|
| 07 | Adjust rear brake
|
| 08 | Tighten rear shock, instrument combination and front fork
|
| 09 | Tighten left & right of rear paddle combination
|
| 10 | Tighten silencer
|
| 11 | Wiring
|
| 12 | Install chain case
|
| 12 | Install handlebar
|
| 13 | Install starting arm
|
| 14 | Install throttle cable
|
| 15 | Install front light combination
|
| 16 | Engine right & left cover, gear shift pedal
|
| 17 | Tighten top of rear shock absorption
|
| 18 | Tighten fuel tank
|
| 19 | Tighten accumulator box
|
| 20 | Frame rubber gasket, left & right body cover
|
| 21 | Tighten rear central cover
|
| 22 | Tighten left & right side cover
|
| 23 | Tighten rear storage rack
|
| 24 | Install cushion and fuel tank lock
|
2. Production line list
| No. | Name | Quantity | Note |
| 1 | (1) | Assembly line | Line | 1 set | 1 pcs | 45m |
| (2) | Drive and control | 1 pcs | |
| (3) | Jig | 36 pcs | |
| (4) | Turn-line hoist(250KGS) | 1 pcs | |
| (5) | Pre assembly work table | 1 pcs | |
2
| Testing line | 1 set | |
3
| Package line | 1 set | 15m |
| 4 | (1) | Public facility | Air compressor | 1 set | 1 pcs | |
| (2) | Air tank | 1 pcs | |
| (3) | Filter | 1 pcs | |
| (4) | Marking machine | 1 pcs | |
| (5) | Tyre machine | 1 pcs | |
| 5 | (1) | Pneumatic tools | Gas driving spanner | 1 set | WT985 |
| (2) | Pneumatic screwdrive | WT203 |
| (3) | Spring balancer | |
| (4) | Air charging gun | |
| (5) | Sprial air pipe | 8×12×7.5M |
| (6) | Pneumatic screwdrive(Gun type) | WT208 |
| (7) | Gas driving spanner | WT906 |
| (8) | Torque spanner | |
| (9) | Digital multimeter | |
| (10) | Vernier caliper | |
| (11) | Electric hand drill | 13RE |
| (12) | T-Sleeve | 8-19 |
| (13) | Tool bit | QT-L |
| (14) | Sleeve | 1/2 |
| (15) | Internal hexagonal wrench | |
For more information, please contact us at any time.
