Water based plate production process is rougly divided into the floowing parts: batching, dispersion, grinding, painting mixing, filtration and filling;
Batching and transportation: liquid batching uses pump, flow meter; powder batching uses weighing system, gas transportation; Accessory ingredient batching uses weighing meter.
Dispersion: the first process of pulping, the powder liquid is dispered fastly and evenly into the liquid by high speed dispering machine, form powder without agglomeration, mixing uniformity while pump;
Grinding: the secong prcess pf pulping, grind the white pulp to the desired fineness through germany technology-basket type grinding miller;
Paint mixing: mix the prepared pulp with emlusion, clolor paste and accessory ingredient evenly by single axle or multifunction paint mixing kettle;
Filtration:through bag type filter or self cleaning filter filt the impurity out of finished paint;
Filling: filling the filtered finished product, the specification usually is 10-25kg, can choose semi-automatic or fully automatic filling machine.
Product Character
1. High fineness, high stability
Coating line uses internationally advanced disperation grinding all in one machine--basket type grinding miller as grinding device. The grinded product has the floowing characterisitcs: high fineness, stable quality, small different color, less impurity pollution.
2. Outstanding environmental index, operational safety
System is working in a complete closed state, the workshop has no dust, can reduce operater labour strength and increase production efficiety.
3. Wide product kind range, cleaning and change are more easy
Paint mixing system can produce and deploy various kinds of high, medium, low viscosity paint products, cleaning easy. Can choose multifunction paint mixing kettle to produce various kinds of mastic coating (such as gigging paint, elastic paint, putty).
4. High automation
Can set the powder, liquid storage and automatic batching system, fully automatic filling system, PLC control system according to process requirement to realize whole line automatic long distance control production.
| 设备名称 Equipment name |
| 5000L乳化釜15kw 5000L Emulsifying kettle 15kw |
| 高剪切乳化机15kw High-shear emulsifying machine 15kw |
| 5000L调漆釜15kw 5000L Varnish adjusting kettle 15kw |
| 真空泵15kw Vacuum pump 15kw |
| 自动灌装机及压盖机 Automatic filling machine and capping machine |
| 管道及阀门(快速接头) Pipe line and valve (quick fitting) |
| 工作台及护栏 Workbench and guardrail |
| 缓冲罐 Buffer tank |
| 配料罐 Mixing tank |
| 气泵 Air pump |
| 40L卧式砂磨机22kw 40L horizontal grinding machine 22kw |
| 齿轮泵 Gear pump |
| 配电柜 Distribution box |
| 袋式过滤机 Bag filter |
The capacity can be 500-100000L.
